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菏澤製藥廠高效過濾器

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  • 發布(bù)日期:2020/11/26
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詳細介紹

關於高效過濾器的更換周(zhōu)期方麵的問題,很多(duō)潔淨室用戶都很關心,畢竟高效過濾器決定著潔淨室的潔淨度能否達到標準,就在前方我(wǒ)們也整理過相關方麵(miàn)的問(wèn)題:高效過濾(lǜ)器的(de)更換標準

In the pharmaceutical industry, HEPA filters are used as terminal filters for the processing or filtration of air in production spaces. They are mandatory in sterile production, although they are sometimes also used in the manufacture of solid or semisolid dosage forms. Amongst the HEPA or high-efficiency particulate air filters are Filter Classes H13 to H14 (DIN 1822), the latter with a retention rate of 99.995%. But how often do they need to be changed?

在製(zhì)藥行業,高效過濾器(HEPA)用於生產空間空氣的處理和過濾的(de)終端過濾器。無(wú)菌生產要求強製使用高效過濾器,而固體和半固體劑型的生產有時也會使用。H13至H14(DIN1822)是(shì)高效過濾器的兩種,後者(zhě)截留率為99.995%。但多久必須更換一次呢?

One can frequently find internal company guidelines according to which the filters should be changed annually, regardless of monitoring results. Is that sensible? An exact number, meaning the maximum duration of use for HEPA filters in months, cannot be found in the relevant GMP guidelines. According to GMP, the filter has to be free of leaks. This is verified by qualification and regularly performed leak tests as per ISO 14644-3, which are mandatory for sterile facilities. According to the technical 參考:(www.ljinghua.com)interpretation of the Annex 1 (PIC/S PI 032-2), leak tests are to be performed every six months in A/B zones and every twelve months in C/D zones. The FDA Aseptic Guide demands a regular inspection. The requirements of Annex 1 can be applied here as well. Leaks may be repaired; those repaired areas may only take up 0.5% of the filter surface per filter.

製藥廠高(gāo)效過濾器一般多久更(gèng)換?

草莓秋葵菠萝蜜黄瓜榴莲视频經常看到在公司內部文件中,要求每(měi)年更換過濾器,而不管檢測結果如何。這(zhè)是否合(hé)理?在(zài)相關的GMP指南中並沒(méi)有高效(xiào)過濾器可以使用(yòng)期限的具體數值。根據GMP的要求(qiú),過濾器不得有泄漏,這需要通過(guò)確認和定期執行ISO14644-3中的泄漏測試,無菌(jun1)車(chē)間來說這是(shì)必須的(de)。根據(jù)附錄1(PIC/S PI032-2)的技術詮釋,A/B級每6個月進行泄漏測試,C/D級則(zé)為12個月。FDA無菌指南要求進(jìn)行定(dìng)期檢(jiǎn)查。附錄1的要求在這裏也(yě)適用。泄漏是(shì)可以(yǐ)修補的,但修補的麵積不能超過單個過濾器麵積的0.5%。)

However, not only the integrity of the HEPA filter is relevant. The load of the filter (layer) and thus the pressure drop at the filter is also important. If the pressure drop at the filter rises, the energy demand of the ventilation system increases to maintain the necessary air change rates. This pressure drop at the filter can increase to the performance limits of the ventilation system. To protect the HEPA filters, preliminary filters are used - usually fine particulate air filters like F7 und F9 filters (EN779). Those have to be replaced regularly and protect the HEPA filters from clogging.

當然,廣州靈潔淨(jìng)化(huà)高效過濾器並不(bú)隻有(yǒu)完整性一件事情(qíng)。過濾器(層(céng))的負載以(yǐ)及上下遊壓差也很重要。如果過濾器(qì)上下遊壓差升高,則送排風係統的能量(liàng)需求會(huì)增加,這樣才能維持必須的(de)換氣次數。這樣(yàng)的過濾器上下遊壓差可能(néng)會增加通風係統(tǒng)的性能限製。為了(le)保護高效過濾器,就要使用前端過濾器---通常是像F7和F9過濾器(EN779)這樣的精細(xì)過濾器。這些(xiē)過濾器必須定期更換以保護高效過濾器(qì)避免堵塞

From a practical viewpoint, one could say that the maximum duration of use depends directly on the pressure drop. Changing the filters only makes sense if the pressure drop gets too high for the performance of the ventilation system or if the cost of energy demand lies above the cost of a filter change. The filters do have to pass the leak tests (see above), of course. In practice, several companies do not use a filter for more than eight years. As mentioned before, though, this is not a legally binding value, but merely based on experience.

從實踐角度來看,我(wǒ)們可以說最長使用期限直接取決於上下遊(yóu)壓(yā)差。隻有在上下遊壓差達到一定數值影響到通風係統的性能,或者是能量需求超(chāo)過過濾器更換成本時,過濾器更換才(cái)有意義。但是,過濾器必須能通過(guò)泄漏測試(如上所述)。事實(shí)上(shàng),很(hěn)多公司並(bìng)不(bú)會使用一個過濾器超過8年。正如前述,並(bìng)沒(méi)有法規規定這樣的值,這都(dōu)隻是根據經驗得來的。

靈潔高效過濾器(qì)更換問題

谘詢內容:老師您好,小容(róng)量注射劑車間空調係統的(de)高效過濾器必須定期更換嗎?如不定期更換,隻在空調驗證時更換風量不(bú)合格房間高效和撿(jiǎn)漏不合格高效可以嗎(ma)?

CFDA審核查驗中心(xīn)回複:你好(hǎo),更換高(gāo)效(xiào)過濾器根據空調(diào)驗證參考:時風量和(hé)撿漏是必須的,但同(tóng)時也應製定(dìng)出具體高效過濾器最長使用周期,故還是應該有定期的概念。同時必須定期進行過濾器完整性測試。

製(zhì)藥廠高效過濾器一(yī)般多久更換?

潔淨區A級高效過濾器檢漏

谘詢內容:潔淨區A級高效過濾器檢漏是(shì)否可以使用 塵埃粒子計數器 掃描檢漏,如果可以(yǐ),那麽判斷無泄漏的標準是多少。

CFDA審核查驗中心(xīn)回複:靈潔高效過濾(lǜ)器檢漏一般在非(fēi)關鍵區域可以使用塵埃粒子計數器,但A級潔淨區高效過濾器不(bú)推薦使用塵(chén)埃粒子計數器掃描檢(jiǎn)漏


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